Meta Description: Explore 48-inch long stroke electric actuators for industrial precision, high force, and reliable automation. Discover applications, selection criteria, and technical advantages for your demanding projects.
You push. You pull. You strain. The part still sits an inch too far. The hatch still sticks halfway. The “adjustable” frame barely moves. Time slips away. Your team waits. Your back hurts.
Now picture a button. One touch. The line shifts. The valve opens. The gate clears. No wobble. No guesswork. No leaks. That’s the point of a 48-inch long stroke electric actuator. It reaches far. It moves true. It holds steady.
We see this every day. A bin lift stalls at full load. A damper sticks high in the duct. A solar row needs a smooth 1200 mm sweep. People try to fix it by hand. Or they rely on old hydraulics with drips and noise. Downtime grows. Costs climb. Morale dips. It doesn’t have to go that way.
We build a simpler path. Use electric linear motion. Use a long stroke that matches your job. Use smart feedback. Tie it to your PLC. Then press go.
What is a 48-Inch Long Stroke Electric Actuator?
A 48-inch long stroke electric actuator turns motor rotation into straight line push or pull over 48 inches — 1200 mm. It’s an electromechanical device. It’s clean. It’s precise. It’s easy to control.
Key parts:
- Motor: servo motors or stepper motors for fine control
- Gearbox: high efficiency gearing or a planetary gear box for torque
- Screw: ball screw linear actuator 48 inch for speed and high efficiency or lead screw linear actuator 48 inch for self-locking or ACME screw linear actuator 48 inch for rugged duty
- Housing and seals: IP ratings like IP65 or IP66 electric actuator long stroke for dust and water protection
- Controls: analog control or digital control with PLC compatible actuator interfaces
Distinguishing features:
- Stroke length: actuator stroke length 48 inches
- Electric operation: an energy efficient electric actuator with quiet operation and no fluid mess
- Precision control: encoder feedback linear actuator, potentiometer feedback actuator, or limit switch electric actuator 48 inch for safe end stops
Why Choose a 48-Inch Electric Actuator? Key Advantages
- Precision and repeatability: position accuracy linear actuator and repeatability electric actuator 48 inch enable tight tolerances on long travel
- Clean and eco-friendly: no oil drips like hydraulic systems and no air leaks like pneumatic systems
- Energy savings: electric units draw power on demand, not nonstop like pumps; case studies show up to 70–80% reduction in energy use in intermittent duty
- Quiet operation: a quiet operation electric actuator improves work areas
- Simple control: easy links to PLCs, HMIs, SCADA systems, and bus communication actuator networks like CANopen or Modbus
- Fast setup and low upkeep: low maintenance electric actuator with fewer parts and no hoses
- Safety: self-locking lead screws or integrated brakes keep loads in place without power
Typical Performance at a Glance
These are representative values. Your model and load will set the final numbers.
| Metric | Typical Range for 48-Inch Long Stroke |
|---|---|
| Force range | 500 N to 20 kN (about 110 lbs to 4500 lbs) |
| Stroke speed | 0.5 in/s to 4 in/s unloaded (12.7 to 100 mm/s) |
| Repeatability | ±0.005 in to ±0.02 in |
| Duty cycle | From intermittent to continuous duty electric actuator designs |
| Voltage | 12V long stroke actuator, 24V long stroke actuator, 48V long stroke actuator, plus 120V and 240V electric actuator 48 inch options |
| Feedback | Encoder, potentiometer, and built-in limit switches |
| Protection | Thermal protection actuator and overload protection actuator |
| Environmental | IP66, IP65, or IP67 weatherproof electric actuator 48 inch |
Common Applications for 48-Inch Long Stroke Electric Actuators
Industrial automation:
- Gate and damper control electric actuator 48 inch in HVAC and power plants
- Conveyor system adjustments and diverting
- Material handling electric actuator tasks with bins and lifts
- Automated machinery with long reach linear drive needs
- Large valve automation with remote or valve control electric actuator 48 inch
- Hopper gate actuation for bulk flow
Renewable energy:
- Solar tracking electric actuator 48 inch for utility PV fields
Agriculture:
- Ventilation and curtains in barns
- Automated greenhouse roof and vent opening
Marine and offshore:
- Hatch actuation and marine electric actuator 48 inch valve duty with proper IP/NEMA ratings
Specialized machinery:
- Test rig electric actuator projects
- Industrial ventilation control
- Robotics electric actuator 48 inch motions
- Packaging machinery and assembly lines
- Medical device linear motion in research
- Clean room electric actuator and food grade electric actuator cases
- Aerospace jigs and quality control fixtures
- Automated gate opener 48 inch stroke for large doors
- Environmental control and manufacturing processes
Critical Specifications for Selecting a 48-Inch Electric Actuator
- Load and thrust: load capacity electric actuator and thrust force electric actuator 48 inch in lbs or kN
- Speed: stroke speed electric actuator under load and the needed time to move 48 inches
- Voltage: DC 12/24/48V or AC 120/240V or 3-phase
- Duty cycle: cycle rate and cool time across shifts
- Feedback and control: incremental or absolute encoder, potentiometer, limit switches, plus analog control electric actuator or digital control electric actuator
- Networks: bus communication actuator (CANopen, Modbus) for Industry 4.0 components
- Environmental: IP ratings like IP66 or higher and NEMA ratings
- Mounting options: clevis, trunnion, flange, rod end options electric actuator
- Screw type: ball screw for speed and efficiency or lead/ACME for self-locking and value
- Brakes: holding torque without power
- Thermal protection: sensors that prevent overheating
- Certifications: CE certified electric actuator, RoHS compliant electric actuator, UL certification, and CE marking
- Docs: performance curves electric actuator and actuator specifications sheet for final checks
- Tools: an actuator sizing guide for right-force right-speed choices
Screw type quick compare:
| Screw Type | Best For | Notes |
|---|---|---|
| Ball screw | High speed and high efficiency | Higher cost. Lower self-locking. Great for precision linear actuator 48″ needs |
| Lead screw | Self-locking and lower cost | Lower efficiency. Quiet and simple |
| ACME screw | Rugged duty | Good wear traits. Moderate speed |
Need help with controls or mechanics:
- Pair the actuator with PLC compatible Actuator Controllers
- Add Mounting Brackets and Linear Guides & Rails to prevent side loads and to keep alignment tight
Installation, Maintenance, and Longevity
- Proper mounting: align the rod to the load path and use the right bracket set and rod end geometry
- Wiring and control integration: use shielded cables where needed and confirm voltage requirements electric actuator against your supply
- Routine inspection: check fasteners and check limit switch function and check cable strain relief
- Lubrication: follow the spec for ball screw or lead screw grease
- Protection: use boots or bellows if dust or debris is heavy
- Environment: pick weatherproof electric actuator 48 inch if it sits outdoors or choose clean room electric actuator materials for washdown
- Lifecycle: plan with duty cycle and cycle counts in mind; actuator life cycle testing and actuator durability long stroke data guide this
- Support: use troubleshooting electric actuator guides for quick fixes and lean on maintenance tips electric actuator checklists
Expected life can exceed 100,000 cycles under rated load with proper care. We log performance curves electric actuator early in design. That saves time later.
The Future of Long Stroke Electric Actuators
Smart factories need data. An IoT ready electric actuator with built-in sensors feeds your Industrial Internet of Things (IIoT) layer. You get predictive maintenance. You get remote control electric actuator status. You get alarms before faults hit.
Integration grows deeper. Human-Machine Interface (HMI) screens show live position and load. SCADA systems trend graphs. Programmable Logic Controllers (PLC) run motion steps with analog or digital signals. Smart factory automation spreads across the floor.
New builds favor electromechanical linear motion over fluid power. Energy costs drop. Precision rises. Modular designs shrink footprints. Gearing options electric actuator expand. Demand climbs for higher force and speed with better efficiency.
Jimi Technology: Your Intelligent Automation Partner
We at Jimi build high quality linear actuators and electric cylinders with long stroke options including the 48-inch range. We design for precision. We manufacture for uptime. We test for life.
Our promise:
- Deep motion control know-how: mechatronics and electromechanical systems that you can trust
- Strong compliance: we operate as an ISO certified actuator manufacturer with CE marking and RoHS
- Robust protection: IP66 electric actuator long stroke for outdoor electric actuator 48 inch duty plus options for NEMA ratings
- Safety and uptime: thermal and overload protection with brakes and self-locking designs
- Full ecosystem: motors, controllers, brackets, accessories, and industrial automation components
Explore our product family:
- Browse our full line of industrial linear actuators
- Specify tough electric cylinders with long stroke from JimiTech: Buy the best electric actuated cylinders
- Add PLC and IoT logic with actuator controllers
- Fit hardware fast with mounting brackets and linear guides & rails
We support smart factory automation projects across industries. From material handling to valve actuation to industrial ventilation control. We also power solar tracking arrays with 1200 mm travel. We help agriculture equipment move vents. We help marine applications control hatches.
We respect the market. You may know names like Thomson Industries, Linak, Tolomatic, Warner Electric, Phoenix Mecano with Dunkermotoren and Bahr Modultechnik, Firgelli Automations, Progressive Automations, Rexroth (Bosch Rexroth), Parker Hannifin, SKF, Festo, Nook Industries, Duff-Norton, and Venture Mfg. Co. They build solid tools. We do too. We focus on your exact use case with fast engineering support and transparent specs.
Electric vs hydraulics vs pneumatics:
- Use an alternative to hydraulic cylinder 48 inch when you need precision and clean operation
- Choose a pneumatic cylinder alternative long stroke when you want better positioning a quieter line and lower upkeep
- Ask us for a cost analysis electric vs hydraulic to weigh energy and service life
Related Options and Configurations You Can Specify
- Industrial electric cylinder 4 foot stroke for long reach tasks
- High force electric actuator 1200mm thrust for heavy duty electric actuator long stroke projects
- Programmable electric actuator long travel with feedback options electric actuator 48 inch
- AC electric actuator 48 inch or DC electric actuator 48 inch
- Weatherproof electric actuator 48 inch for harsh sites
- High speed long stroke actuator or low speed long stroke actuator for tricky moves
- High cycle electric actuator long stroke for 24/7 lines
- Explosion proof electric actuator and ATEX certified actuator long stroke for hazardous zones
- Clean room electric actuator and food grade electric actuator for regulated sites
- PLC compatible actuator that fits your actuator control methods
- Remote control electric actuator with switches and remotes
- Mounting options electric actuator with bracket and rod end options electric actuator
- Voltage requirements electric actuator that match your power supplies
- Actuator life cycle testing with full actuator specifications sheet
Real-World Gains We See With 48-Inch Long Stroke
- Precision: accurate valve positioning within tight bands and actuator feedback accuracy within a few hundredths of an inch
- Energy: replace pump-based fluid power and cut energy use up to 70–80% in intermittent duty
- Maintenance: no hoses or seals to leak which reduces unplanned downtime
- Integration: seamless with PLCs and SCADA for remote monitoring and predictive maintenance
Quick Selection Checklist
Use this to start your spec:
- Load and duty: weight and cycle count per hour
- Speed: time to cover 48 inches under load
- Voltage: 12V, 24V, 48V DC or 120V, 240V AC
- Environment: IP66, washdown, clean room, ATEX as needed
- Feedback: encoder, potentiometer, or limit switches
- Screw type: ball or lead or ACME based on speed and hold needs
- Mounting: clevis, trunnion, flange, and rod end geometry
- Controls: analog, digital, or fieldbus like CANopen or Modbus
- Docs: sizing guide, performance curves, and spec sheet
Conclusion: Powering Your Progress with 48-Inch Electric Actuators
A 48-inch long stroke electric actuator gives you reach. It gives you accuracy. It gives you a cleaner floor and a quieter line. You move heavy loads with ease. You hold position without drift. You cut energy waste.
We at Jimi help you pick the right model. We size force and speed. We match voltage and duty. We fit t-slot aluminum extrusions frames and tie in linear actuation solutions with rails and brackets. We provide clear datasheets and solid support.
Ready to move farther with less effort. Talk to our engineers. Explore our industrial linear actuators and our long-stroke electric cylinders. Let’s build your next electric linear motion systems upgrade with confidence.
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